EasyE-50i

Banner easyE-i

The new "intelligent" in-line actuator

In-line actuators with integrated controller (easyE-i) enable the use of MODBUS RTU on an RS485 serial communication. One of the most powerful standards. The easyE-i options provide everything from simple maintenance, control and installation, to a wide range of customizable settings and feedback that will help tailor the movement solution to your specific needs and application.

Integrated controller functions: 

  • adjustable start ramp;
  • adjustable stop ramp;
  • adjustable current limit;
  • industrial interface MODBUS RTU on RS485;
  • internal stroke limitation;
  • internal heat protection;
  • plug & play solution with iConnect-Box and handset.

Specifications:

  • easyE-50i: stroke +240 mm (C, D, E, F), stroke + 255 mm (G, H). If stroke is larger than 750 mm: EL + 7 mm (on request);
  • max. load: 4500N (depending on the ratio);
  • materials: motor and actuator tube are powder coated steel (other RAL colors on request) or stainless steel; piston rod is aluminum; front and rear brackets are PA, Aluminium or stainless steel;
  • power supply: 12/24VDC, see specifications
  • protection class: IP66 (standard), harsh environment (according IP68 and IP69);
  • temperature: operation: -20ºC to +70ºC; storage: -40ºC to +70ºC;
  • cable: 1m, 2X0.65mm² (AWG16), Ø = 6,4 mm, black, Molex Mini-Fit Jr. 8 pin; see specifications
  • bending radius: 6x cable diameter;
  • max. static load/Self locking force:PA brackets: 2000N Alu/AISI: 5400N, depending on stroke length for push-applications;
  • duty cycle: Max. 10% or 2 minutes in use followed by 18 minutes rest.

For more information on Modbus RTU please go to https://modbus.org/specs.php. MODBUS over serial line specification and implementation guide V1.0. View the possibilities for controllers and mounting parts and brackets of the easyE-50i actuator.

Gear ratio C* D E F G H
EasyE-50i (12/24VDC power supply,  permanent magnet motor)            
Force 24V (dyn. push and pull) (N)** 500 1750 2200 3100 4500 4500
Speed at maximum load (mm/s) 70 20 17 12 6 4
Force 12V (dyn. push and pull) (N)** - 1400 1700 2400 4500 4500
Speed at maximum load (mm/s) - 14 10 6 3 3,5

Current at maximum load: 12VDC (max 14 VDC) = 16A (ratio C-F), 14A (ratio G), 9A (ratio H), 24VDC (max 28 VDC) = 8A (ratio C-F), 7A (ratio G), 4,5A (ratio H)
* only 24V DC power supply
** Max. loadl imited for stroke length >400mm: 2000N

  EL UL/EN60.601 Harsh environment
EasyE-50i      
Gear ratio: C, D, E, F stroke +255* +15 +14
Gear ratio: G, H stroke +270* +15 +14

stroke length >750mm: EL +100mm (on request)
* axial backlash: ±-0,5mm - generally length tolerance ±-1mm

DIMENSIONS

Afmetingen easyE-35

Configuration
P/N letter
Description
SDB (S2-1)
A
Single/Direction/Basic
SDH (S2-1+hall)
B
Single/Direction/Hall
SDP (S2-1+pos. out)
C
Single/Direction/Position
SPP (S2-2)
D
Single/Direction/Position
SBS (bus-based)
E
Single/Bus/Status
MDO (synchronization)
F
Multiple/Direction/Override
1 +12/24VDC +12/24VDC +12/24VDC +12/24VDC +12/24VDC +12/24VDC
2 PWR GND PWR GND PWR GND PWR GND PWR GND PWR GND
3 RS485A RS485A RS485A RS485A RS485A RS485A
4 RS485B RS485B RS485B RS485B RS485B RS485B
5 Input: Direction IN Input: Direction IN Input: Direction IN Output: Ref. 5/10VDC Input: STOP Input: Direction IN
6 Input: Direction OUT Input: Direction OUT Input: Direction OUT Input: Position (analog) Output: Error Input: Direction Out
7   Output: Hall A Output: Position (analog) in/output: STOP/Pos.OK   Input: Override
8   Output: Hall B    

Electrical wiring

tabel easyE-i

Electrical data

Max. current load:

  • easyE-35i: 2 ADC @ 24 VDC, 4 ADC @ 12 VDC
  • easyE-50i: 8 ADC @ 24 VDC, 16 ADC @ 12 VDC
  • easyE-60i: 16 ADC @ 24 VDC

Idle current: +- 10 mADC
Current trip delay: 20 ms
PWM frequency: 25 kHz
Digital inputs: ‘High’: Uin = 4 Vdc - Vsupply; ‘Low’: Uin = 0 Vdc - 1 Vdc
Supply voltage:

  • 12 VDC (min 10 VDC at 1 meter cable, max 14 VDC) or
  • 24 VDC (min 20 VDC at1 meter cable, max 28 VDC)

Serial data line: RS485 asynchronous, "point to point" or "multi-point", 2 wire half-duplex.
Communication: Modbus RTU
Bauds rate: 115000 bps
Com setup: 8 Bit, Parity -None, Stop bit -1

PLEASE NOTE

  • power supply without over-current protection can cause serious damage to the actuator at mechanical end-stop or when actuator is overloaded in another way;
  • radial forces might have an adverse affect on the performance or lead to damage of the actuator;
  • keep piston tube clean;
  • longer cable lengths may cause voltage drop which affects the performance of the actuator;
  • for medical applications (IEC60601-1, ANSI/AAMI/ES60601-1, CAN/CSA-C22.2 No60601-1): Operating temperature +5ºC to +48ºC, Relative humidity 20% - 70% atmospheric pressure = 1atm. Connect to medically approved supply source only and according to guidelines provided with the source;
  • the dust and water sealing of "harsh environment" actuators might affect their performance;
  • all specifications are for 25 ºC ambient – low temperature might affect performance;
  • depending on load and application, nominal and actual stroke length may differ due to internal disc springs not being fully compressed;
  • the combination of gearing and stroke can cause limitations in the use of „End limit FW“ when using the S2-3 controller. See more in the datasheet for S2-3.

Accessories EasyE-i-Connect

1. Easy connection to: BUS, Handset and Power supply. This is only a connection device, without integrated intelligence.

2. i-Connect box for easy connection to BUS and Handset.

3. Easy cascading of more i-Connect boxes to synchronization up to 8 actuators. Controll option by Handset and BUS.


WEIGHT OF THE ACTUATORS

                     
Stroke length (mm) 50 100 150 200 250 300 350 400 500 750
Weight (kg) 2,1 2,3 2,6 2,8 3,1 3,3 3,6 3,8 4,3 5,6

Actual weight may vary depending on model and options selected.

SPEED/FORCE (12VDC)

Snelheid/kracht

FORCE/CURRENT (12VDC)

Kracht/stroom

SPEED/FORCE (24VDC)

FORCE/CURRENT (24VDC)

 


CONNECTING PARTS "MOTOR-SIDE":

HINGE EYE

bevestigingsdelen

 

bevestigingsdelen


CONNECTING PART "PISTON-ROD-SIDE":

HINGE EYE

bevestigingsdelen

 

 


RECOMMENDED MOUNTING METHODS

  • do not clamp actuators on tubing;
  • always keep both brackets mounted in the same orientation and ensure to flush mount actuator;
  • brackets must always be able to rotate on axels in mountings.

FOR THE FIXATION OF THE EASYE-LINE ACTUATORS WE OFFER THE FOLLOWING BRACKETS:

Motor side

Beugels easyE-35

Piston rod side

EEL900BA35-1KS

Montage