EasyE-60i

Banner easyE-i

The new "intelligent" in-line actuator

In-line actuators with integrated controller (easyE-i) enable the use of MODBUS RTU on an RS485 serial communication. One of the most powerful standards. The easyE-i options provide everything from simple maintenance, control and installation, to a wide range of customizable settings and feedback that will help tailor the movement solution to your specific needs and application.

Integrated controller functions: 

  • adjustable start ramp;
  • adjustable stop ramp;
  • adjustable current limit;
  • industrial interface MODBUS RTU on RS485;
  • internal stroke limitation;
  • internal heat protection;
  • plug & play solution with iConnect-Box and handset.

Specifications:

  • easyE-60i: stroke +358 mm. If the stroke is greater than 400 mm: EL +25 mm (does not apply to the harsh-environment version; If the stroke is greater than 750 mm: EL + 100 mm (on request).max. load: 10.000N (depending on the ratio);
  • materials: motor and actuator tube are powder coated steel (other RAL colors on request) or stainless steel; piston rod is aluminum; front and rear brackets are PA, Aluminium or stainless steel;
  • power supply: 12/24VDC, see specifications
  • temperature: operation: -20ºC to +70ºC; storage: -40ºC to +70ºC;
  • cable: 1m, 2X0.65mm² (AWG16), Ø = 6,4 mm, black, Molex Mini-Fit Jr. 8 pin; see specifications
  • bending radius: 6x cable diameter;
  • max. static load: Alu/AISI: 18.100N (depending on the type of mounting);
  • duty cycle: Max. 10% or 2 minutes in use followed by 18 minutes rest.

For more information on Modbus RTU please go to https://modbus.org/specs.php. MODBUS over serial line specification and implementation guide V1.0. View the possibilities for controllers and mounting parts and brackets of the easyE-60i actuator.

Gear ratio D E F G H
EasyE-60i (12/24VDC power supply, permanent magnet motor)          
Force  24V (dyn. push and pull) (N)** 1900 4300 6600 8100 10.000
Speed at maximum load (mm/s) 26 12 8 6 5

Current at maximum load: 24VDC (max 28 VDC) = 11,5A
* only 24V DC power supply
** Max. load limited for stroke length >400mm: 2000N

  EL UL/EN60.601 Harsh environment
EasyE-60i      
Gear ratio: C, D, E, F, G, H slag +373* +15 +25

* stroke >400mm: EL +25mm (not harsh environment-version) 
stroke >750mm: EL +100mm (on request)
* axial backlash: ±-0,5mm - Generally length tolerance ±-1mm

DIMENSIONS

Afmetingen easyE-35

Configuration
P/N letter
Description
SDB (S2-1)
A
Single/Direction/Basic
SDH (S2-1+hall)
B
Single/Direction/Hall
SDP (S2-1+pos. out)
C
Single/Direction/Position
SPP (S2-2)
D
Single/Direction/Position
SBS (bus-based)
E
Single/Bus/Status
MDO (synchronization)
F
Multiple/Direction/Override
1 +12/24VDC +12/24VDC +12/24VDC +12/24VDC +12/24VDC +12/24VDC
2 PWR GND PWR GND PWR GND PWR GND PWR GND PWR GND
3 RS485A RS485A RS485A RS485A RS485A RS485A
4 RS485B RS485B RS485B RS485B RS485B RS485B
5 Input: Direction IN Input: Direction IN Input: Direction IN Output: Ref. 5/10VDC Input: STOP Input: Direction IN
6 Input: Direction OUT Input: Direction OUT Input: Direction OUT Input: Position (analog) Output: Error Input: Direction Out
7   Output: Hall A Output: Position (analog) in/output: STOP/Pos.OK   Input: Override
8   Output: Hall B    



Electrical wiring

tabel easyE-i

Electrical data

Max. current load:

  • easyE-35i: 2 ADC @ 24 VDC, 4 ADC @ 12 VDC
  • easyE-50i: 8 ADC @ 24 VDC, 16 ADC @ 12 VDC
  • easyE-60i: 16 ADC @ 24 VDC

Idle current: +- 10 mADC
Current trip delay: 20 ms
PWM frequency: 25 kHz
Digital inputs: ‘High’: Uin = 4 Vdc - Vsupply; ‘Low’: Uin = 0 Vdc - 1 Vdc
Supply voltage:

  • 12 VDC (min 10 VDC at 1 meter cable, max 14 VDC) or
  • 24 VDC (min 20 VDC at1 meter cable, max 28 VDC)

Serial data line: RS485 asynchronous, "point to point" or "multi-point", 2 wire half-duplex.
Communication: Modbus RTU
Bauds rate: 115000 bps
Com setup: 8 Bit, Parity -None, Stop bit -1

PLEASE NOTE

  • power supply without over-current protection can cause serious damage to the actuator at mechanical end-stop or when actuator is overloaded in another way;
  • radial forces might have an adverse affect on the performance or lead to damage of the actuator;
  • keep piston tube clean;
  • longer cable lengths may cause voltage drop which affects the performance of the actuator;
  • for medical applications (IEC60601-1, ANSI/AAMI/ES60601-1, CAN/CSA-C22.2 No60601-1): Operating temperature +5ºC to +48ºC, Relative humidity 20% - 70% atmospheric pressure = 1atm. Connect to medically approved supply source only and according to guidelines provided with the source;
  • the dust and water sealing of "harsh environment" actuators might affect their performance;
  • all specifications are for 25 ºC ambient – low temperature might affect performance;
  • depending on load and application, nominal and actual stroke length may differ due to internal disc springs not being fully compressed;
  • the combination of gearing and stroke can cause limitations in the use of „End limit FW“ when using the S2-3 controller. See more in the datasheet for S2-3.

Accessories EasyE-i-Connect

1. Easy connection to: BUS, Handset and Power supply. This is only a connection device, without integrated intelligence.

2. i-Connect box for easy connection to BUS and Handset.

3. Easy cascading of more i-Connect boxes to synchronization up to 8 actuators. Controll option by Handset and BUS.


WEIGHT OF THE ACTUATORS

                     
Stroke length (mm) 50 100 150 200 250 300 350 400 500 750
Weight (kg) 4,1 4,4 4,7 5 5,3 5,6 5,9 6,2 6,8 7,6

Actual weight may vary depending on model and options selected.

SPEED/FORCE

Snelheid/kracht

FORCE/CURRENT

Kracht/stroom


CONNECTING PARTS "MOTOR-SIDE":

HINGE EYE

bevestigingsdelen

 


CONNECTING PART "PISTON ROD-SIDE":

HINGE EYE

bevestigingsdelen

 


RECOMMENDED MOUNTING METHODS

  • do not clamp actuators on tubing;
  • always keep both brackets mounted in the same orientation and ensure to flush mount actuator;
  • brackets must always be able to rotate on axels in mountings.

FOR THE FIXATION OF THE EASYE-LINE ACTUATORS WE OFFER THE FOLLOWING BRACKETS:

Motor side

 

Piston rod side

Beugels easyE-60

 Montage